Metal extraction and resource choices

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Lesson notes

Big idea: metal extraction and resource choices

  • Key concept: Systems. Metals below carbon in the reactivity series can often be extracted by reduction with carbon. More reactive metals such as aluminium require electrolysis of suitable compounds.
  • Related concepts: Models and evidence. Use a scientific explanation to make predictions, then test it against observations.
  • Global context: Scientific and technical innovation. Recycling can reduce demand for fresh ore and extraction energy.

Metals and Ores

  • The Earth’s crust contains metals and metal compounds.
  • A metal ore is a rock that contains enough of the metal to make extraction worthwhile.
  • Many metal ores are oxides (e.g., hematite for iron, bauxite for aluminium).
  • Extraction is a reduction process because oxygen is removed from the ore.
  • Very unreactive metals like gold and platinum are found native (as uncombined elements).

Reactivity Series and Extraction Method

  • The extraction method depends on the metal's position in the reactivity series.
  • Metals above carbon must be extracted by electrolysis (e.g., aluminium).
  • Metals below carbon can be extracted by heating with carbon or carbon monoxide (e.g., iron).
  • Metals lower in the series are easier to extract than those higher up.
  • Electrolysis uses large amounts of electricity, making it expensive.

Extraction of Iron from Hematite – Blast Furnace

  • Iron is extracted from its ore hematite (Fe₂O₃) in a blast furnace.
  • Raw materials: iron ore, coke (impure carbon), and limestone (CaCO₃).
  • Hot air is blown into the bottom of the furnace.

The blast furnace

The blast furnace

Reactions in the Blast Furnace

  • Zone 1: Coke burns: C + O₂ → CO₂ (exothermic, provides heat).
  • Zone 2: CO₂ + C → 2CO (carbon monoxide is the main reducing agent).
  • Zone 3: Fe₂O₃ + 3CO → 2Fe + 3CO₂ (reduction of iron ore).
  • Limestone decomposes: CaCO₃ → CaO + CO₂ (thermal decomposition).
  • CaO removes SiO₂ impurity: CaO + SiO₂ → CaSiO₃ (slag).
  • Molten iron is tapped from the bottom; slag floats on top and is removed separately.

Extraction of Aluminium from Bauxite – Electrolysis

  • Aluminium is extracted from bauxite (Al₂O₃) by electrolysis.
  • Aluminium is above carbon in the reactivity series, so carbon reduction is not possible.
  • Al₂O₃ is dissolved in molten cryolite to lower the melting point (from >2000°C to ~950°C).
  • The electrolysis cell has a graphite lining (cathode) and graphite anodes.
  • At cathode: Al³⁺ + 3e⁻ → Al (reduction).
  • At anode: 2O²⁻ → O₂ + 4e⁻ (oxidation).
  • Overall: 2Al₂O₃ → 4Al + 3O₂.
  • Oxygen reacts with the carbon anodes to form CO₂, so anodes wear away and must be replaced.

Electrolysis of aluminium oxide

Electrolysis of aluminium oxide

Explaining and applying the science

  • Remember OIL RIG: Oxidation Is Loss (of electrons), Reduction Is Gain (of electrons).
  • For iron extraction, know the three zones and the role of limestone.
  • For aluminium, explain why cryolite is used and why anodes need replacing.
  • Unreactive metals (Cu, Ag, Au) may be found native or extracted by simple heating.

Think like a scientist

  • Use industrial datasets to compare the energy inputs of alternative extraction routes for a specified metal.
  • Comparison: the extraction route. Outcome: energy used per kilogram of metal produced.
  • Control: compare the same metal and the same product purity. Explain why this makes the comparison fairer.
  • Evidence: Use a consistent method, repeated observations where appropriate and a table with labelled quantities and units. Keep unexpected results and investigate their cause.
  • Safety: Practical activities need teacher supervision and an appropriate risk assessment. Use the provided data or simulation where the investigation specifies it.
  • Inquiry task: State a testable question, predict the outcome using the science, then explain how your observations would support or challenge the prediction.

Evaluate the science

  • Recycling can reduce demand for fresh ore and extraction energy.
  • Compare collection, transport, sorting, purity and energy together; one energy figure is not a complete environmental assessment.
  • Evaluation task: Link your conclusion to evidence, identify a limitation and suggest a specific improvement. Distinguish a measured result from an explanation of its cause.

Slides

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Practice questions

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  1. 1.Which of the following is the main ore of aluminium?

    Easy
    • ABauxite
    • BHematite
    • CMalachite
    • DLimestone
  2. 2.Which of the following metals is found native (as the uncombined element) in the Earth's crust?

    Easy
    • AGold
    • BIron
    • CAluminium
    • DZinc
  3. 3.What is the main reducing agent in the blast furnace for the extraction of iron?

    Easy
    • ACarbon monoxide
    • BCarbon dioxide
    • CCoke
    • DLimestone
  4. 4.In the extraction of aluminium by electrolysis, why is aluminium oxide dissolved in molten cryolite?

    Medium
    • ATo lower the melting point of the mixture
    • BTo provide a source of aluminium ions
    • CTo act as a reducing agent
    • DTo increase the conductivity of the solution
  5. 5.In the blast furnace, which substance is added to remove impurities such as silicon dioxide?

    Easy
    • ALimestone
    • BCoke
    • CIron ore
    • DCarbon monoxide
  6. 6.Which of the following statements about transition elements is correct?

    Easy
    • ATheir compounds are highly coloured
    • BThey have low melting points
    • CTheir compounds are colourless
    • DThey have only one oxidation state
  7. 7.The overall equation for the extraction of aluminium is 2Al2O3 → 4Al + 3O2. At the anode, oxygen reacts with the graphite electrodes. What is the main reason the anodes need to be replaced periodically?

    Medium
    • AThe graphite reacts with oxygen to form CO2, wearing away the anode
    • BThe aluminium produced attacks the anode
    • CThe cryolite dissolves the graphite
    • DThe high temperature melts the graphite
  8. 8.In the blast furnace, which reaction is an example of thermal decomposition?

    Easy
    • ACaCO3 → CaO + CO2
    • BC + O2 → CO2
    • CCO2 + C → 2CO
    • DFe2O3 + 3CO → 2Fe + 3CO2

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