The Haber process and the use of NPK fertilisers

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Notas de aula

The Haber Process

  • The Haber process manufactures ammonia from nitrogen and hydrogen in a reversible reaction: N₂(g) + 3H₂(g) ⇌ 2NH₃(g).
  • Nitrogen is obtained from the air (which is about 78% nitrogen) by fractional distillation.
  • Hydrogen is obtained from natural gas (methane) in a process called steam reforming.
  • The gases are passed over an iron catalyst at about 450°C and 200 atmospheres pressure.
  • The reaction is exothermic in the forward direction (ΔH = –92 kJ mol⁻¹).
  • On cooling, the ammonia liquefies and is removed; unreacted nitrogen and hydrogen are recycled back into the reactor.

Equilibrium and the Haber process

Equilibrium and the Haber process

Dynamic Equilibrium

  • Dynamic equilibrium occurs in a closed system when the rate of the forward reaction equals the rate of the reverse reaction.
  • At equilibrium, the concentrations of reactants and products remain constant, but they are not necessarily equal.
  • The reaction is still occurring in both directions; it has not stopped.
  • Equilibrium is reached faster at higher pressure, higher temperature, higher concentration, or when a catalyst is used.
  • Le Chatelier's Principle: if a change is made to a system at equilibrium, the equilibrium shifts to oppose the change.

Choosing Conditions: Temperature

  • The forward reaction is exothermic, so a lower temperature would favour the forward reaction and give a higher yield of ammonia.
  • However, at low temperatures the rate of reaction is very slow.
  • A higher temperature favours the reverse (endothermic) reaction, giving a lower yield of ammonia.
  • 450°C is a compromise temperature: it gives a reasonable yield at an acceptable rate.
  • The chosen temperature balances yield, rate and cost.

Choosing Conditions: Pressure

  • There are 4 moles of gas on the left (1 N₂ + 3 H₂) and 2 moles of gas on the right (2 NH₃).
  • A higher pressure favours the forward reaction (fewer gas molecules) and gives a higher yield of ammonia.
  • A lower pressure favours the reverse reaction (more gas molecules) and gives a lower yield.
  • Very high pressures are dangerous and require expensive equipment.
  • 200 atmospheres is a compromise pressure between yield, safety and cost.

The Role of the Catalyst

  • An iron catalyst is used in the Haber process.
  • A catalyst does not affect the position of equilibrium; it increases the rate of both forward and reverse reactions equally.
  • It works by providing an alternative pathway with a lower activation energy.
  • The catalyst helps the reaction reach equilibrium faster.
  • It allows an acceptable yield at a lower temperature, reducing energy costs and preventing decomposition of ammonia.

Economic Considerations

  • Chemical industries aim to make a profit, so they must consider costs.
  • Raw materials for the Haber process are readily available and inexpensive to purify.
  • High temperatures and pressures are expensive to maintain.
  • The conditions chosen are a compromise between yield, rate and cost.
  • If raw materials become too expensive or unavailable, the process may no longer be economically viable.

NPK Fertilisers

  • NPK fertilisers contain compounds of nitrogen (N), phosphorus (P) and potassium (K).
  • They are formulations of various salts containing appropriate percentages of each element.
  • Nitrogen promotes healthy leaves.
  • Phosphorus promotes healthy roots.
  • Potassium promotes growth, healthy fruit and flowers.
  • Artificial fertilisers can be designed for specific needs, unlike natural fertilisers such as manure or seaweed.
  • Fertilisers must be water soluble so nutrients can be absorbed by plants.

Making Fertilisers from Ammonia

  • Ammonia is alkaline and neutralises acids to produce ammonium salts.
  • Ammonium nitrate is made by reacting ammonia with nitric acid: NH₃(aq) + HNO₃(aq) → NH₄NO₃(aq).
  • Ammonium sulfate is made by reacting ammonia with sulfuric acid: 2NH₃(aq) + H₂SO₄(aq) → (NH₄)₂SO₄(aq).
  • Ammonia can be oxidised to produce nitric acid, which provides nitrate ions for fertilisers.
  • Common fertiliser ions include ammonium (NH₄⁺), nitrate (NO₃⁻), phosphate (PO₄³⁻) and potassium (K⁺).

Laboratory Preparation of Ammonium Sulfate

  • In the lab, ammonium sulfate is prepared by titration using dilute ammonia, dilute sulfuric acid and methyl orange indicator.
  • Method: add a known volume of ammonia to a conical flask, add indicator, then add acid drop by drop until the colour changes sharply.
  • Record the titre, then repeat without indicator (indicator is an impurity).
  • Evaporate some water by heating in a water bath until the volume is reduced to about one third.
  • Leave to crystallise; then filter to remove remaining water.

Industrial Production and Phosphate Rock

  • Industrial production of ammonium sulfate is a large-scale process with several stages.
  • Ammonia is made by the Haber process; sulfuric acid by the Contact process.
  • In industry, ammonia gas reacts with concentrated sulfuric acid at about 60°C.
  • Phosphate rock is mined but is insoluble in water, so it cannot be used directly as a fertiliser.
  • Treating phosphate rock with nitric acid produces phosphoric acid and calcium nitrate; the phosphoric acid can be neutralised with ammonia to form ammonium phosphate.
  • Treating phosphate rock with sulfuric acid produces a mixture of calcium phosphate and calcium sulfate, known as single superphosphate.
  • Treating phosphate rock with phosphoric acid produces calcium phosphate, known as triple superphosphate.
  • Potassium chloride and potassium sulfate are mined; they are easier to extract because potassium compounds are water soluble.

Slides

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Questões de prática

Prévia grátis — 8 de 61 perguntas. Cadastre-se para ver todas.
  1. 1.Which statement about the Haber process is NOT true?

    Easy
    • APlatinum is used as a catalyst
    • BThe process is carried out at a temperature of about 450 °C
    • CThe process takes place at a pressure of about 200 atmospheres
    • DNatural gas is a raw material
  2. 2.Which statement about the yield of ammonia in the Haber process is correct?

    Easy
    • ALess ammonia is produced at higher pressures
    • BThe yield of ammonia decreases with increased temperature
    • CThe optimum conditions are low pressure and high temperature
    • DAt 500 atmospheres and 400 °C the yield of ammonia is 45%
  3. 3.Why is a lower temperature than 450 °C not used during the Haber process?

    Easy
    • AThe rate of reaction would be too slow
    • BThe yield of ammonia would be lower
    • CThe iron catalyst would not work at all
    • DThe reaction would become endothermic
  4. 4.Which elements are found in an NPK fertiliser?

    Easy
    • APhosphorus, calcium, nitrogen
    • BIron, nitrogen, magnesium
    • CNitrogen, potassium, phosphorus
    • DPotassium, calcium, nitrogen
  5. 5.Ammonia and sulfuric acid react in the laboratory to make ammonium sulfate fertiliser. What is the formula of the product?

    Easy
    • ANH₄SO₄
    • B(NH₄)₂SO₄
    • C(NH₃)₂SO₄
  6. 6.Ammonia is manufactured by the Haber process: N₂(g) + 3H₂(g) ⇌ 2NH₃(g). A temperature of 450 °C is used instead of room temperature, and an iron catalyst can also be added. Which row shows how the temperature and the catalyst affect the rate of attainment of equilibrium?

    Easy
    • AIncreasing temperature to 450 °C decreases the rate; adding iron catalyst does not change the rate
    • BIncreasing temperature to 450 °C decreases the rate; adding iron catalyst increases the rate
    • CIncreasing temperature to 450 °C increases the rate; adding iron catalyst does not change the rate
    • DIncreasing temperature to 450 °C increases the rate; adding iron catalyst increases the rate
  7. 7.Which of these statements is NOT a correct reason for the choice of pressure in the Haber process?

    Easy
    • AA higher pressure would give a greater equilibrium yield of ammonia
    • BA lower pressure would favour the reverse reaction
    • CHigh pressures are dangerous and require very expensive equipment
    • DA higher pressure would favour the reverse reaction
  8. 8.Which acid is needed to manufacture ammonium sulfate by reacting it with ammonia?

    Easy
    • APhosphoric acid
    • BSulfuric acid
    • CHydrochloric acid
    • DNitric acid

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